Our 7-Stage Manufacturing Process
Every panel follows the same disciplined sequence — the order below is the order on our shop floor, from switchgear order to dispatch.
CNC Laser Cutting
Sheet metal precision-cut to exact dimensions for consistent, clean panel components.
CNC Bending
Cut sheets formed into accurate panel profiles using computer-controlled bending.
Welding/Fabrication
Formed components welded and fabricated into sturdy, structurally sound enclosures.
Powder Coating
Fabricated enclosures finished with durable powder coating for corrosion resistance.
Busbar Assembly And Wiring
Busbars sized, bent and mounted; internal wiring assembled to specification.
HV Testing
Assembled panels subjected to high-voltage testing to verify safety and reliability.
Finished Panels
Fully tested panels inspected, packed and ready for dispatch.
Panel Fabrication Facilities
Our fabrication shop is equipped for complete in-house enclosure manufacturing — no outsourcing means tighter tolerances, faster deliveries and full quality control.
| Hydraulic Press | 1 NO. |
| Manual Press | 1 NO. |
| Manual Shearing | 2 NO. |
| Numerical Control Shearing | 1 NO. |
| Arc Welding Machine | 2 NO. |
| CO₂ Welding Machine | 2 NO. |
| Power Drill Machine | 2 NO. |
| Bench Sheet Slot Cutting | 1 NO. |
| Flywheel Machine / EI Press | 1 NO. |
| Hand Grinder | 3 NO. |
| Hand Drill | 3 NO. |
| Chop Saw Cutter | 2 NO. |
| Punching, Planning & Tapping | IN-HOUSE |
CPRI Tested Construction
Our panels have been tested at the Central Power Research Institute (CPRI), India's premier power-sector testing laboratory. Tests conducted include temperature-rise verification on our distribution panels and degree-of-protection (IP-52) testing on our roller shutter panels.
Combined with routine isolation and HV testing on every panel we build, this gives you documented confidence in every enclosure that carries the PCS name plate.
Temperature Rise
Verified on 415V, 4000 A LT distribution panel.
IP-52 Protection
Degree of protection tested per IS/IEC 61439.
Industries We Work With
Want To Audit Our Facility?
You're welcome to visit our works at Kasabe Digraj, Sangli, and see the process for yourself before you order.