ISO 9001:2015MSEB Approved  |  CPRI Tested Panels
From Sheet Metal To Dispatch

Manufacturing Process & Facilities

MFG. Procedure

Our 13-Stage Manufacturing Process

Every panel follows the same disciplined sequence — the order below is the order on our shop floor, from switchgear order to dispatch.

Switchgear Order

Components procured against your approved make list.

Fabrication w.r.t. GAD

Enclosure fabricated exactly to the general arrangement drawing.

Finishing & Busbaring

Surfaces finished; busbars sized, bent and mounted.

Powder Coating

Durable powder-coated finish for long service life.

Switchgear Fitting

Breakers, contactors, relays and meters mounted per layout.

Tagging

Every wire and component tagged for easy maintenance.

Power Wiring

Power circuits wired and dressed to standard.

Control Wiring

Control circuits wired per the approved scheme drawings.

Name Plates

Engraved name plates fixed for every feeder and function.

Isolation Testing

Insulation resistance verified across all circuits.

HV Testing

High-voltage withstand test before the panel leaves the shop.

Packing & Dispatch

Packed, protected and ready to dispatch to site.

In-House Capability

Panel Fabrication Facilities

Our fabrication shop is equipped for complete in-house enclosure manufacturing — no outsourcing means tighter tolerances, faster deliveries and full quality control.

Hydraulic Press1 NO.
Manual Press1 NO.
Manual Shearing2 NO.
Numerical Control Shearing1 NO.
Arc Welding Machine2 NO.
CO₂ Welding Machine2 NO.
Power Drill Machine2 NO.
Bench Sheet Slot Cutting1 NO.
Flywheel Machine / EI Press1 NO.
Hand Grinder3 NO.
Hand Drill3 NO.
Chop Saw Cutter2 NO.
Punching, Planning & TappingIN-HOUSE
Fabrication Shop
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HV Testing
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Powder Coating
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Independent Verification

CPRI Tested Construction

Our panels have been tested at the Central Power Research Institute (CPRI), India's premier power-sector testing laboratory. Tests conducted include temperature-rise verification on our distribution panels and degree-of-protection (IP-52) testing on our roller shutter panels.

Combined with routine isolation and HV testing on every panel we build, this gives you documented confidence in every enclosure that carries the PCS name plate.

CPRI Report

Temperature Rise

Verified on 415V, 4000 A LT distribution panel.

CPRI Report

IP-52 Protection

Degree of protection tested per IS/IEC 61439.

Where Our Panels Run

Industries We Work With

Textile Sugar Rolling Mills Foundry PVC Pipe Milk & Dairy Stone Crushing SPM Electric Board Paper Packing Chemical & Many More

Want To Audit Our Facility?

You're welcome to visit our works at Kasabe Digraj, Sangli, and see the process for yourself before you order.